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| Workers assembled the biorefinery in
July. |
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Clearing the air |
| UGA biorefinery reduces build-up
of greenhouse gases |
| By Cat Holmes
clholmes@uga.edu
|
The abrupt and cataclysmic
weather that was portrayed in the movie The
Day after Tomorrow is
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K.C. Das |
pure Hollywood dramatic license, but the overwhelming consensus among
scientists who study the atmosphere is that global warming is real.
It’s primarily caused by a build-up of greenhouse gases, mostly
the result of burning fossil fuels like coal and oil.
UGA scientists are developing a biorefinery that will be an environmentally
sound alternative to crude oil refineries. The biorefinery processes
biomass, such as agricultural waste and biofuel crops, to produce
fuel. And, it’s beneficial for the environment. “Obtaining
our energy through a biorefinery instead of depending on fossil fuels
doesn’t just reduce carbon dioxide emissions,” says K.C.
Das, a bioconversion engineer for UGA’s College of Agricultural
and Environmental Sciences. “It actually sequesters carbon.”
That means a potential source of carbon dioxide is transformed into
a form of carbon that’s harmless. “It could remain
in the soil for a long time, away from the atmosphere where it would
contribute to global warming,” Das says.
The scientists began the project with a simple idea: The chemical
difference between hydrocarbons, such as coal and oil, and carbohydrates,
found in plants, is small. “We realized that all we’re
missing is a process that can mimic nature’s conversion of biomass
to fossil fuel,” Das says.
Pyrolysis, an old technique that creates charcoal, can do this. Pyrolysis
transforms biomass and agricultural waste products into a fuel and
chemical feedstock called bio-oil. One byproduct of pyrolysis is hydrogen,
a much cleaner fuel and a substance used to make ammonia fertilizer.
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| Robert Flanagan connects wiring at the
biorefinery. (Photo by Paul Efland) |
Unfortunately, hydrogen ammonia–nitrogen fertilizer producers
commonly use natural gas (a non-renewable resource), which creates
large amounts of greenhouse gases. Agricultural waste, in contrast,
is a renewable resource and is net-zero in emitting greenhouse gases.
“You basically take peanut hulls and heat them to 450–500
degrees Celsius,” Das says. “In the absence of oxygen,
the cellulose pyrolizes and forms oil. It looks a lot like engine
oil, but it’s a little more viscous.”
One of the most exciting aspects of the technology is that it also
generates carbon char, a solid form of carbon. Unlike carbon dioxide,
the analogous byproduct of crude oil refineries and a major environmental
problem, the char is harmless and even beneficial.
Eprida, a private company and partner with the UGA team, has developed
a process that turns char into a slow-release nitrogen fertilizer.
Studies show that char in this form restores soil fertility and increases
crop yields. “Char is unique because it is quiescent—it
just stays there,” Das says. “With fossil fuels, carbon
dioxide that has been in the soil for millions of years is used up
in a few years, producing large amounts of carbon dioxide that end
up in the atmosphere. This pyrolysis technology actually sequesters
the carbon while adding ammonia to the char so that we can put it
back in the soil as a fertilizer.”
Since the biorefinery uses agricultural waste like peanut hulls, poultry
litter and other byproducts, the technology also turns an environmental
obstacle into an environmental advantage.
While the technology is very promising, there are still challenges
to work on. A major challenge is that bio-oil is unstable and reactive,
which makes it more difficult to work with. “There
are around 300 compounds in bio-oil,” Das says. Engines must
be modified to work with a fuel that has different properties, or
else the fuel must be modified.
The team is also looking for new applications for both the technology
and its byproducts. Other useful byproducts discovered so far are
glues, which Das says are “a very high-value product. Paper
mills have a lot of wood waste and manufacture plywood, which uses
a lot of glue. Setting up a wood waste biorefinery on-site would be
ideal.”
Pyrolysis products can also be used to flavor food, in products like
liquid smoke. Finally, the scientists are working to make the process
more efficient, which will make it more economical. “It
is a complex process,” Das says. “The typical process
is to make something and throw away the ‘trash.’ The difference
in a biorefinery is that everything is used for something else, everything
has value.” |
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